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Zincalume corrugated liner tanks

PRE FABRICATED ZINCALUME TANKS

Rostfrei Steels Pvt Ltd. offers Prefabricated Bolted Zincalume tanks which are innovative and reliable solutions for storing various types of clear water. These tanks are constructed from a combination of 43.5% zinc, 55% aluminium, and 1.5% silicon alloy-coated steel panels, which provides outstanding durability. 

Zincalume tanks are capable of withstanding neutral environmental conditions, including moderate temperatures & UV radiation. As a result, Zincalume storage tanks are widely used in residential, commercial, industrial, and agricultural settings for their reliability and cost-effectiveness in meeting diverse storage needs.

Design standards-

The design guidelines that are adhered by Rostfrei for the Zincalume Tanks is AS 2304.

AS 2304- AS 2304 is the Australian standard that set out the requirements for the design and construction of bolted steel circular water tanks for the storage of water. This standard also provides guidance on water sources and qualities that influence tank design and construction, together with water conservation measures.

ZINCALUME TANKS Rostfrei Steels

PROCESS & TECHNOLOGY

Zincalume tanks manufacturing and installation include many steps:

Fusion-Process

Corrugation of Sheets - sheet undergo the process of corrugation. Sheets are corrugated through corrugation machine at our plant to give additional stretch to the steel panel for a durable tank structure.

Heat-Furnace

Cutting, holes drilling, and curving- Corrugated steel is cut into required panels’ sizes. Then sheet panels undergo for drilling holes process by placing the sheet on advance CNC and drilling machines & is finished with the last step with the process of curving sheets on the curving machine.

Installation-process

Installation Process-

After the material reaches at client site, the installation process takes place. The panels in the rectangular form, are joined together by using nuts and bolts. This assembly is done in a top to bottom ring-wise manner, the panels are stacked horizontally and vertically to form rings. Once the 1st ring is assembled and bolted the roof installation is done with all its accessories. The liner is secured and bolted to the first ring, followed by the standard securing process as per the design. All the nuts are covered with the silicon / PP caps to prevent any type of corrosion arising from N&B. The liquid is stored safely in the liner membrane inside the tank, which is also available in food grade material & NSF 61.

Every process takes place with the special care and sincerity to provide the satisfactory quality and strength of tanks.

Types of Roofs We offer-

      1. Zincalume Dome Roof

      2. Zincalume Conical Roof

APPLICATIONS OF ZINCALUME TANK

KEY ADVANTAGES OF ROSTFREI’S Prefabricate Zincalume Tanks

Prefabricated tanks offer several advantages over traditional, site-built tanks. Here are some of the benefits:

APPLICATIONS OF ZINCALUME TANK